What is the most efficient ductwork?

For instance, round duct is the more efficient shape in terms of material use, resistance to airflow, and air leakage. “The tradeoff is that round duct will not always fit in the space provided. In these cases the duct is converted to rectangular or flat-oval so that it can fit the available space.
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What type of ductwork is best?

Though there are different types of ductwork available in the market today, Sheet metal is most recommended as this type of air duct is non-porous in nature and thus does not allow mold or bacteria to breed in the air ducts. Sheet metal ductwork also helps you prevent potential health risks of fiberglass air ducts.
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What are the 4 types of duct systems?

Namely, flexible ductwork, rigid ductwork, and semi-rigid ductwork. We've compiled information on each of these duct systems. These ducts are typically tube-shaped and made of a wire coil covered with a bendable, durable plastic, and surrounded by insulation.
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What is the most energy efficient shape of duct and why?

Round. Round ducts are the most efficient in transporting air. They use less material than rectangular ducts to handle the same amount of air.
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Does Flex duct reduce airflow?

If you've ever seen kinked or sagging flex duct and wondered whether that was a problem, you were onto something! Since flex duct, by definition, is flexible, it often flexes in ways we don't want it to. The result is poor airflow and ineffective HVAC systems.
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Ductwork sizing, calculation and design for efficiency - HVAC Basics + full worked example



What is the disadvantage of flex duct?

The downside of flex ducting is that it is considered temporary with an acknowledged lifespan of only about 15 years. Another major disadvantage is that they are a little too flexible, so they are often incorrectly installed. And with greater friction than metal ducts, proper sizing is critical.
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What is the main problem with flex duct?

Too often, flex ducts are not installed properly, and they end up kinked, bunched up, undersized, or sagging. These issues can cause increased resistance in the duct system, resulting in too little airflow reaching a building's heating and cooling equipment.
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Is round or square ductwork better?

With less surface area, no corners, and better airflow, round metal duct work eliminates the chances of dirt and bacteria accumulating in the duct.
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Is metal ductwork better than flex ducts?

Flex ducts are better for existing trunk-and-branch heating and cooling systems. This is because they're more versatile and flexible. Metal ducts are more rigid due to the nature of steel, making them ideal to build an entire HVAC system.
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How can I make my air ducts more efficient?

17 Steps to Better Duct Systems
  1. Don't blow air on people. Pretty straightforward here. ...
  2. Slow down the air with bigger ducts. ...
  3. Use return filter grilles. ...
  4. Size all filters the same. ...
  5. Increase filter size. ...
  6. Provide return air pathways for all bedrooms. ...
  7. Follow the two rules for flex duct. ...
  8. Choose better fittings.
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Is insulated ducting better?

Ductwork insulation ensures that air traveling through the duct system will stay at the desired temperature and won't "leak" out. Leaking air results in unnecessary energy loss, which means that your HVAC system will have to work even harder.
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What is the most commonly used ductwork in an HVAC residential system?

Made of galvanized steel or aluminum, rigid sheet metal is the most common type of ductwork. The thick, solid wall makes the duct very durable.
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How long does flexible ductwork last?

What is the functional lifespan of a flexible duct system? A search of industry articles, blogs, and chat rooms indicates it lasts from 10 to 25 years. Most flexible duct manufacturers warranty their products for about 10 years.
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Should you replace old ductwork?

“If your ductwork is over 15 years old, you probably should replace it. Ductwork has a maximum lifespan of 20-25 years. By 15 years, however, it begins to deteriorate, significantly reducing your HVAC system's efficiency, so replacement is the prudent option.”
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Should I replace fiberglass ductwork?

The problem with old fiberboard duct is that the fiberglass particles come loose and circulate through the house. These particles are inhaled by people in the home (or office), which is hazardous to everyone's health. When this occurs, the ductwork should either be replaced or reinsulated with safer material.
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Is fiberglass ductwork safe?

Fiberglass, at a minimum, is an acute physical irritant to the skin, eyes, and upper respiratory tract. While no long-term health effects should occur from touching fiberglass.
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Is rigid ducting better than flexible?

Rigid ducts are durable and provide excellent lifetime value for money. Lower airflow resistance leads to greater efficiency and capacity than flexible ductwork. Weather resistant and suitable for external mounting.
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Can I replace metal duct with flexible?

Metal duct can still be found in many older homes, but flexible duct is more prevalent in newer homes. Both work well. Still, should you decide to change from metal to flexible duct, don't waste money on an HVAC contractor. It's a time-consuming job, but definitely one you can do yourself.
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Is metal ductwork insulated?

Metal ducts for residential HVAC systems are typically insulated on the exterior using a "duct wrap," such as fiberglass blanket insulation with a foil-faced vapor barrier. Duct wrap comes in four-foot-wide rolls 50 to 100 feet long and in R-values that range from R-4 through R-8.
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How far can you run 6 round duct?

When you go from 6″ round to 6″ oval, you get 110′ of equivalent length. Wow! That means that a fitting that is somewhere around 1′ in actual length reduces the air flow as much as 110′ of straight 6″ duct.
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How far can you run ductwork?

If you choose well, you can be at 10 or 20 feet of effective length. If you choose that smooth mitered elbow, however, you end up with 75 feet.
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Does Flex duct sweat?

Flex ducts themselves do not sweat, however if the connection points are not sealed correctly and duct leakage is occurring then you can get sweating at those points. The good news is with a flex duct system we can either hand seal the connection points or perform an Aeroseal to stop the water.
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Can you use flex duct basement?

Flex ducts are very easy to bend around roof rafter components in the attic, floor joists in the basement, as well as other difficult areas in the framing of a house.
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