What is the best material for headers?

“The most common materials used in racing headers are mild steel and stainless steel,” said Roman. “Inconel and titanium are also used, though we do not recommend titanium for most automotive drag race applications. Mild steel is the least expensive option and the most readily available.
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What metal is best for headers?

The most common materials used for headers is mild steel, 304 stainless steel, 321 stainless steel, Inconel, and some titanium (though we do not often recommend titanium.) Mild steel is the least expensive material. It works for many applications, but it is subject to corrosion.
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What is the best material for exhaust manifold?

However, stainless steel (Ferritic stainless steel and Austenitic stainless steel) was considered as a better choice of material for automotive exhaust systems due to its considerable price and density, acceptable strength at elevated temperatures and excellent corrosion resistant it possesses as a result of the ...
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What are most headers made of?

Most headers are made from mild steel or stainless steel. The material used to make the headers will affect how long they last.
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Which is better aluminum or stainless steel exhaust?

The main benefit of aluminized steel versus stainless is its light weight, low cost and are extremely workability. Stainless steel on the other hand, are purpose-built steel grades that have been alloyed with chromium, nickel and/or manganese to create a completely corrosion-resistant material from the ground up.
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How to Choose the Right Aftermarket Headers



Is titanium exhaust better than stainless steel?

Titanium exhaust systems are approximately 40% lighter in weight than stainless due to the fact that titanium is much stronger and requires less thickness in the material for comparable strength. This weight savings when the ENTIRE exhaust is made up of titanium can add up to a good bit of weight.
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How long will aluminized steel exhaust last?

In a moderate climate, aluminized steel might last 3-5 years on a daily driver. In a dry climate, an aluminized exhaust system could last 8 years or more.
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How much HP do headers add?

So how much hp do long tube headers add? If attached to a stock engine, you can expect about 6-9 hp over a manifold.
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Does stainless steel headers get hot?

How Hot Do Stainless Steel Headers Get? Depending on where your engine compartment sits, changing the amount of heat radiation can have severe consequences. A set of stainless headers on its assembly ran at 870 degrees Fahrenheit during testing, according to Popular Hot Rodding Magazine.
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Is stainless steel exhaust better?

“Stainless steel has a higher strength than mild steel resulting in a more robust exhaust and allowing for thinner-walled tubing to be used for reduced weight. Stainless steel is considerably less prone to corrosion, allowing for a long-lasting exhaust in spite of high-temperature operation.
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Is 304 stainless good for headers?

304 stainless steel is the highest quality material used for exhaust parts and has a much lower quantity of iron. A magnet will not stick to it.
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Are ceramic coated headers better?

A ceramic header coating also provides protection against the corrosive materials in the exhaust. Ceramic is a highly durable substance that resists corrosion and stands up to a large amount of abuse. Properly coated headers are thus much more durable than the thinner pipes of uncoated headers.
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Will ceramic headers rust?

Ceramic doesn't rust. As for coating them with oil, once they het up they'll smoke like cracy until all of the oil has burned off.
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What headers are best for torque?

Shorty headers deliver better low-to-mid-range torque. Medium and long-tube headers allow an engine to make more horsepower at high rpm.
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What are good headers?

Popular Exhaust Headers
  • Doug Thorley Headers.
  • PaceSetter Headers.
  • Hooker Headers.
  • Gibson Headers.
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How do I choose a header?

To decide on the right primary tube diameter, there are numerous formulas used in the design of race headers, but for a street car, Don Lindfors of PerTronix (makers of Doug's, Patriot, and JBA headers) says the following is a great rule of thumb: 200-325 hp look for 1.50-inch diameter primaries, 275-425 hp use 1.625 ...
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Do I need a tune for headers?

Long tube headers constitute as a major change for the exhaust aspiration of your vehicle's engine. To compensate for the added air flow, and the relocation of the oxygen sensors, a new or updated tune is required.
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What kind of exhaust gives the most hp?

The included SuperFlow mufflers have a straight-through design for a stronger sound and added power. Thanks to the high quality craftsmanship, Gibson exhaust systems are truly enduring and will serve you well for a long, long time. With this system, you will get the highest horsepower and torque at 1800-3000 rpm.
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Do headers increase mpg?

While more involved from an installation standpoint, headers in combination with a cat-back system will give you a measurable boost in power. In most cases, fuel mileage will remain the same or improve a bit.
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Is 409 stainless steel good for exhaust?

409 stainless is a metal designed primarily for the automotive exhaust industry, although it has been used successfully in other industrial applications. It combines good elevated temperature corrosion resistance and medium strength, good formability, and inexpensive overall cost.
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What exhaust does not rust?

Most mufflers are made of metal but the best ones are made of stainless steel. Stainless steel is not 100% rust proof but it does resist the rusting process much better than other types of metal that exhaust systems are commonly made of.
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How long does it take for aluminized steel to rust?

An aluminized system can survive in harsh climates, but it's a lot more likely to rust out after 2-3 years of normal use. On the other hand, if you live in a dry climate and/or a place that doesn't get a lot snow and ice (and therefore very little road salt), an aluminized system can last as long as 10 years.
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