What is Hansei concept?

Hansei is a Japanese word that means introspection or observation of one's reflection. The word “Han" means to change or turn over, while "Sei" means to look back upon and examine oneself.

What is Hansei in lean?

The continuous improvement practice of looking back and thinking about how a process or personal shortcoming can be improved; the Japanese term for ““self-reflection.””

What are the questions that should be asked during Hansei reflection?

Hansei Lean Thinking

What actually happened? What did you learn? What still needs to be learned? What experiment should we do next?

What does Yokoten mean?

Yokoten is a Japanese term that can be roughly translated as “across everywhere.” In the Japanese lean system, it is used to mean “best practice sharing.” In short, Yokoten is used to talk about the transfer of lean manufacturing knowledge and practices from one operation to another.

What is Lean Gemba?

What is Gemba: Definitions and tools. 'Going to Gemba' is the act of visiting the shop floor in Lean and Kaizen. Literally translated as 'The Real Place', it pushes the importance of leadership understanding what is happening at every level.

So, What is Hansei Actually?

Is gemba Lean Six Sigma?

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Who invented gemba?

The Power of Engaged Leadership

It shouldn't be a surprise that Toyota developed the Gemba Walk. The global automaker pioneered many of the Lean and Six Sigma practices used today by organizations around the world.

What is Muda in Toyota?

Apr 13, 2016. Muda (無駄) is a Japanese word meaning "wasteful" and is a key concept in the Toyota Production System (TPS), the precursor to LEAN Manufacturing. According to Toyota, Muda is a process that does not add value. The customer is only willing to pay for work that adds value.

What is Jishuken?

Jishuken is a form of problem solving using gemba kaizen combined with a kaizen blitz, but it involves more than solving a problem. Jishuken is management directed kaizen that includes learning.

What is the focus of Six Sigma?

The Six Sigma method is focused on limiting fluctuation within business processes and quality management of process output by implementing problem-solving statistical methods. Conversely, the primary focus of Lean Six Sigma is to eliminate waste and improve existing processes.

Why is Hansei important?

Hansei is an important part of Japanese culture – a continuous form of subtle meditation undertaken to look at past mistakes, outline the lessons and pledge to act on those lessons. “Han" means to change, turn over, or turn upside down. "Sei" means to look back upon, review, and examine oneself.

What are the eight types of waste?

The 8 Types of Waste in Lean Manufacturing. The types of wastes found in lean manufacturing can be identified by the acronym DOWNTIME, which stands for Defects, Overproduction, Waiting, Non-utilized talent, Transportation, Inventory excess, Motion, and Excess processing.

What are Lean principles?

The five principles are considered a recipe for improving workplace efficiency and include: 1) defining value, 2) mapping the value stream, 3) creating flow, 4) using a pull system, and 5) pursuing perfection.

What is Muri Muda Mura?

Muda, mura and muri are three types of wasteful actions that negatively impact workflow, productivity and ultimately, customer satisfaction. The terms are Japanese and play an important role in the Toyota Way, a management philosophy developed by Taiichi Ohno for creating automobiles on demand after World War II.

What are the 4 main kaizen principles?

How do you pronounce Hansei?

When I was working with Toyota, I learned the art of hansei (pronounced hahn-say).

What is Catchball process?

Catchball is an approach to decision-making in an organization or group where ideas are pitched from one individual to another throughout the group's hierarchy and divisions. Part of lean strategy, catchball is based on the simple, non-competitive game of catch in which players toss a ball among themselves.

What is a kaizen blitz?

Kaizen events, also known as Kaizen blitzes, are short-duration events, usually in the form of a week-long workshop, in which a facilitator guides a team in improving an area with a specific goal in mind.

What is Jidoka in lean?

Jidoka is a principle implemented in lean manufacturing where machines automatically stop working upon detecting an abnormal condition and operators try fixing the defect to prevent recurrence of the issue.

What is kaizen in Toyota?

The two pillars of the Toyota way of doing things are kaizen (the philosophy of continuous improvement) and respect and empowerment for people, particularly line workers. Both are absolutely required in order for lean to work.

What is Jidoka in Toyota?

The TPS concept

For Toyota, jidoka means that a machine must come to a safe stop whenever an abnormality occurs. Achieving jidoka, therefore, requires building and improving systems by hand until they are reliable and safe.

What is Kanban Toyota?

What Is Kanban? Kanban is an inventory control system used in just-in-time (JIT) manufacturing. It was developed by Taiichi Ohno, an industrial engineer at Toyota, and takes its name from the colored cards that track production and order new shipments of parts or materials as they run out.

What are Gemba Walks?

Gemba is a Japanese term defined as “the actual place”. In manufacturing, the shop floor is the gemba, the “actual place manufacturing is completed”. A gemba walk is a tour of the shop floor. The “gemba walk” bridges theory and practice by bringing leaders to the shop floor to observe processes as they happen.

What is Gemba walk PDF?

A gemba walk checklist is a tool used by management leaders to capture first-hand observations of what is exactly going on at the actual place where work happens. It helps document insights from discussions with employees and serves as a reference tool on how to improve processes and reduce existing waste.