What causes a loose pinion?

Failure from Lubrication: About 80 percent of pinion bearing failure is traceable to inadequate lubrication. Sometimes, it could be insufficient lubrication, inappropriate lubricants, or degradation of lubricants due to excessive temperature. Corrosion: Corrosion is another cause of pinion-bearing failure.
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Why is my pinion loose?

If the pinion nut is loose there is usually enough slop in the splines to let the flange wiggle a small amount. If your pinion nut is loose it's most likely as Marco said, your crush sleeve crushed a little bit more.
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How much does it cost to have a pinion bearing replaced?

The Best in Auto Repair

The average cost for pinion seal replacement is between $239 and $288. Labor costs are estimated between $180 and $227 while parts are priced between $59 and $61.
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What happens when pinion bearing goes out?

A whirring noise when a vehicle accelerates is the signature symptom of a pinion bearing that is bad or is about to go break. The whirring noise will come and go at various speeds. The more worn the pinion bearings are, the more pronounced the whirring sound becomes.
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What does a worn pinion bearing sound like?

Clunking sound every few feet: Such a sound at fairly regular intervals could be a sign of a broke ring gear or pinion gear. Howl or whine while driving straight: That sort of sound may be an indication of a number of problems. A whine during deceleration may mean there is a bad or loose pinion bearing.
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Loose Pinion Bearings? (Toyota Tacoma)



What can happen if the pinion bearing preload was set incorrectly?

The pinion gear rotates at driveshaft speed and can mimic a driveshaft speed-related vibration. Improper pinion bearing preload can cause what appears to be a pinion seal leak, but the seal is fine, the pinion gear is moving vertically, horizontally, or diagonally as is rotates.
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How tight is a pinion nut?

The tighter the nut the more preload. I know the Rivs should be about 10-15 inch pounds on used bearings and would think thats fairly standard but you may want to confirm the spec. New bearings require a bit higher preload setting. With the rear wheels off the ground tighten the nut up snug but don't over do it.
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How important is pinion bearing preload?

A slight preload bearing setting assures that proper gear tooth contact is maintained between the pinion and ring gear. This minimizes gear wear and extends the tooth life of both gears. Debris in the axle system is reduced when gear wear is minimized.
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What does a loose pinion sound like?

Whirring Noise: One of the pronounced bad pinion-bearing symptoms is its whirring noise during acceleration or deceleration at various speeds. Worn out pinion bearings create more whirring noise rather than rumbling because it rotates several times faster than the carrier assembly of the vehicle.
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Why is my rear differential making noise?

If the cause of the noise is inside the differential, this can be due to either tight-meshing pinion gears, or too much backlash on these gears. Another cause could be worn out differential-case bearings, and these can also cause noise when turning.
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Why is my diff whining?

What causes a differential to whine? During acceleration over a small or wide speed range, a howl or whine is generally triggered by a worn-out ring and pinion gears or incorrect configuration of gears. Rumbling or whirring may be caused by worn carrier bearings at speeds over approximately 20 mph.
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What causes ring and pinion failure?

Possible Cause #2: Worn carrier or pinion bearings can create excessive play between the gears and produce an uneven wear pattern or chipping teeth. Check for worn bearings and replace as necessary. Possible Cause #3: Incorrect backlash can lead to damaged gear teeth.
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What happens if you have too much backlash?

This distance is application-specific* and is critically important on all differentials because insufficient backlash causes the gears to bind, while excessive backlash causes excessive mechanical wear. Note that both inadequate and excessive backlash can cause varying mechanical noises.
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What would happen if the pinion depth is not measured properly?

Decreasing pinion depth also increases backlash and moves the drive pattern slightly towards the heel, and the coast pattern slightly towards the toe. Increasing pinion depth will also increase pinion-bearing preload unless the outer pinion shims are adjusted.
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Can you reuse a pinion crush sleeve?

Called a friend who has done many regears in D35s and 44s, and he said he most always reuses the old pinion crush sleeve because of the same problem.
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How can you tell if your rear end is going out?

Typically, when the gears wear out — or the bearings fail — the differential will start to howl. You'll hear something that sounds like a deep whistling sound that goes up and down in pitch as you go faster and slower. Sometimes it'll go away when you step on the gas.
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How do you know if your spider gears are bad?

Gears In Trouble

Broken spider gears will make a grinding or banging sound when the vehicle is turning because the difference in wheel speeds causes the chatter. You usually won't hear them when traveling in a straight line because the spider gears remain motionless within the carrier in this instance.
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Why is my car making a knocking noise when I slow down?

A clunking noise when braking at low speed usually indicates worn out or damaged disks, rotors, calipers, or backing plates. It's also important to check the suspension system, especially the bushings. Any issues with the suspension system will create loose movement when you brake, which will cause clunking.
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Do you grease pinion bearings?

Do NOT use bearing grease on your carrier bearings or pinion bearings when setting up your differential. This could cause premature failure from the oil not having the ability to lurbicate the bearings properly. Use clean gear oil only to pre-lubricate your bearings during the install.
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