How much return air does a furnace need?

You should install 1 return vent per 200-300 sq ft of basement. This is not an exact figure; it's a ballpark estimate. For an exact figure, you will need to consult with an HVAC specialist. Example: If you have a 500 sq ft basement, you will probably need 2 cold air return vents.
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What happens if there is not enough return air?

If there is not enough return air available, your HVAC system will not heat or cool properly. They must be properly sized — Return air ducts must be large enough to carry a sufficient amount of expended air back to your furnace, air conditioner, or heat pump.
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Can a furnace have too much return air?

In the heating cycle, blocked cold air returns can cause the heat exchanger inside the blower compartment to store too much heat and eventually crack. If the cracks are too large, the furnace can emit carbon monoxide into your home's air. Such a condition normally requires a complete system replacement.
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How big should my return air duct be?

Generally, if you are using a Duct Sizing Chart or calculator (such as the Trane Ductulator), size the re- turn ducts for 0.05 inches/100 ft (0.40 Pa/m) based on the expected airflow through that return air duct. The total sum of air from all the returns should be at least 250 CFM/nominal ton (33 l/s per-kW).
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How many cold air returns does a furnace need?

Having several return vents (ideally one in every room, but even two or three is better than just one) creates consistent air pressure. If you have one return vent, your home is fine. Keep the doors to each room open so air can properly circulate.
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How To Use a Wild Return Air System - Do I Need Return Air Ductwork? - Understanding Return Air



Do you need cold air return in every room?

While it is a myth that air return grilles are required in each and every room in the house, it is definitely necessary to have more than one of these grilles installed at strategic places in the house. The most important place to have these would be the bedroom.
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Does every air return need a filter?

In general, it is recommended to have an air filter in every return vent (as long as you choose the one of the right size and thickness). The filters will improve the air quality in your house and will protect the HVAC equipment from dust, pollen, pet dander, and hair.
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How much return air do I need per ton?

2: Sizing return grilles is easy; just use the 1 sq. ft. per ton or 100 sq.in. per ton rule of thumb.
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How much return air do I need for a 4 ton?

(Example: 4 (ton unit) x 144 square inches = 576 squared. The square root of 576 is 24. Therefore, your return air duct and grill size will be 24 by 24 inches.)
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Is return duct too small?

If the return duct is too small, there are an inadequate number of return grilles or they are undersized, it can't return enough air to recirculate back into the system. The average duct system has 25% less return air than required according to National Comfort Institute.
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How big should furnace return be?

There usually are fewer return vents, but they are much larger. A typical supply vent is 4 by 10 to 12 inches and a typical return vent is 16 by 20 inches or larger. Houses often have two or more return collecting points, each with a filter, which join before re-entering the heating unit.
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Should cold air returns be open or closed in the winter?

Because hot air rises and cold air falls, you need to adjust your return vents with the seasons. In the summer, your lower vents should be closed and your upper vents should be open. In the winter, your upper vents should be closed and your lower vents should be open.
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Should HVAC returns be high or low?

For optimal efficiency, it's ideal to have return registers installed. To ensure efficiency during the cooling season, your home should have high registers. High return registers draw hot air that rises to the ceiling back into the system to repeat the cooling cycle.
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Where should air returns be located?

Place your cold air return vents on the inside walls of buildings at the lowest point. The return vent pulls cold air from the bottom of the room and returns it to the furnace to be reheated and returned as warm air. Unlike supply vents, return vents do not need to be cased in metal.
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How do I know if my return air is working?

Try this simple test when your HVAC system is running: get a piece of tissue paper and dangle it about six inches from one of the return vents. You should be able to see it being gently pulled towards the vent. Next, place it up against return vent and see if the air suction holds it in place.
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Should a basement have a cold air return?

I recommend that all basements should have at least 2 supply registers and 1 return register in the basement/equipment area just to keep that area slightly warm or cool and the air fresh. If you are going to finish that area to be used as living space, then more supply and returns will be needed.
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Can return duct be too big?

No such thing as too much return. It will not take in any more air than it pushes out, thus no such thing as too big. Its hard to imagine a return that is too big ,but you want the return to have some draw to evacuate an area.
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Can you use flex duct return air?

Yes, you can use flex ducts for your return air. However, to maximize its usefulness, it needs to conform to technical specifications such as its insulation rating, pressure checks, dust filters, duct sizing and placement, and lastly, the installation requirements.
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What size return do I need for a 3 ton AC unit?

Recommended airflow is typically 400 cfm per ton of AC. A 3 ton AC would therefore need 1200 cfm airflow. With only 423 sq in of return your air velocity through the grille would be just over 400 ft/min, a good number as far as noise is concerned.
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What size duct work do I need for a 3 ton unit?

If the actual airflow is unknown, use 400 CFM for each ton of cooling. A 3-ton heat pump has approximately 1200 CFM of air flow.
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How many CFM does a 6 inch duct have?

“For example, most techs will tell you that a 6” duct will provide about 100 CFM.”
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Why is my return air vent so dirty?

Here are some of the most common culprits: Your air ducts are leaking. Cracked or damaged air ducts can allow contaminants to enter your system and cause your filter to clog up. They can also significantly increase your energy bills.
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Are vent filters bad for furnace?

Drawbacks of Vent Filters

The biggest drawback of vent filters is restricted airflow. Filters slow the passage of air. As particles build up on them, the amount of obstruction increases. This can cause your system to work harder, using up more power and potentially overheating components.
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Can you put filter on cold air return?

Installed at the return vent in your home, they pre-filter dust and other particles. This keeps your ductwork clean and extends the life of the main filter at your HVAC unit. If you have a standard-sized return vent in your home, it will be able to accommodate a regular, rectangular-shaped air filter.
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