How do I get a smooth polyurethane finish?

Sand lightly with 240-grit sandpaper between coats, then let the last coat dry for at least 24 hours. This is standard practice with any wood finishing job, and is nothing out of the ordinary. That said, sanding bare wood beforehand to create a smooth foundation is key.
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Do you sand the final coat of polyurethane?

No, you don't need to sand the final coat of polyurethane. The only time you should sand the final coat of polyurethane is if you haven't gotten a smooth finish. Different problems can occur when you apply polyurethane, such as dust nibs, bubbles, and streaks.
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How do you make polyurethane smooth and shiny?

Add a pea-sized amount of car paste wax to a polishing pad or cloth. Work in short, smooth motions until there are no visible scratches in the polyurethane. Move the pad in smooth, horizontal motions so you can apply an even coat of wax to the surface. You can also use a section of 0000 steel wool to buff the surface.
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How do you smooth polyurethane between coats?

Allow each coat to dry fully. To give the subsequent poly layers something to bond to, sand lightly between coats with 320-grit sandpaper wrapped around a hard block. Note: The first coat needs the most sanding to appear smooth; don't worry if it doesn't look as flawless as you'd like at first.
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How do you get rid of brush strokes in polyurethane?

When the brush marks don't resolve themselves, try a few corrective techniques.
  1. Use a foam brush or a lambswool applicator instead of a brush. ...
  2. Use a natural-bristle brush rather than a synthetic one if you are using a bristle brush. ...
  3. Thin your polyurethane with paint thinner, mixing it with a paint stir stick.
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WOOD FINISHING: Glass-Smooth Results With Polyurethane



Why is my polyurethane streaking?

Streaking Polyurethane Finish

Those streaking marks appear because polyurethane finish dries before marks are gone. This causes rapid gloss levels all over the surface. You may notice some areas have high gloss while some are not. This is a common mistake when using a water-based polyurethane finish.
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Should I sand after first coat of polyurethane?

Sand the dried and cured first coat of polyurethane no sooner than 24 hours after applying it. Use a very fine-grit abrasive, sanding with the grain of the wood. Remove the sanding dust first with a static duster, followed by a tack cloth.
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Is it better to brush or roll polyurethane?

Don't use rollers or foam brushes—they create bubbles. Your brush will be easier to clean, and will go longer between cleanings, if its bristles are dipped first in mineral spirits, if you're using an oil-based poly, or in water, if the finish is water-based.
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Can you buff out polyurethane?

Buffing really does make it easy to get superb results on wood finished with polyurethane, even waterbased. That's what you'll learn about here. Buffing works beautifully, even if you've applied a finish that's not too smooth to begin with.
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Why does my polyurethane feel rough?

Sounds like the poly might have picked up some dust. Try "sanding" its surface with a piece of kraft paper (for example, a piece of a brown paper bag), which is just abrasive enough to polish the surface.
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How do you get an even coat of polyurethane?

Use a Roller on Large, Flat Surfaces
  1. A 6-in. rollers lets you apply the poly fast and evenly. ...
  2. Don't freak out when you see the finish right after you lay it down. ...
  3. After each coat, re-dip the roller in mineral spirits and put it into a zippered plastic bag for the next coat and leave the wet tray to dry.
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What is the best brush to apply polyurethane?

Synthetic bristle brushes are the most common option. The bristles are made with synthetic material, like nylon or polyester, which is better for applying water-based polyurethane. These brushes are also frequently used with latex-based paints.
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Can you put too many coats of polyurethane?

Generally, more than 3 coats of poly doesn't do much good. It's really not needed nor recommended. Each additional coat needs to be buffed so you are kind of buffing off half of the previous layer. So 4 coats is more like 3.5 coats.
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What happens if I don't sand between coats of polyurethane?

For some types of poly, nothing happens if you don't sand between coats of polyurethane. However, most polyurethane will not adhere properly if you skip sanding dust nibs and brush marks on the finish. The polyurethane finish will eventually peel off or become deformed.
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What grit sandpaper should I use for polyurethane?

Start with 120-grit sandpaper on refinished pieces and 80-grit on new wood. After sanding the entire surface thoroughly, wipe off the dust and all loose sandpaper grit with a clean cloth. Then, sand with 180-grit until you've removed all the marks left by the 120-grit, and the surface appears level.
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Can I use a rag to apply polyurethane?

You can apply Minwax polyurethane with a rag. The type of material will determine how quickly it will dry and what you need to clean up afterward. Some wood finishes dry very quickly. Some may even have a water-based formula that makes them easier to clean up after applying.
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Can I use a foam roller to apply polyurethane?

Yes, you can apply more polyurethane with a foam roller, microfiber, and mohair. The foam works well with oil-based poly. However, don't use a foam roller when applying water-based polyurethane.
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What do you do with a polyurethane brush between coats?

Let it soak between coats.

When you're done with the brush, rinse it a couple of times in used mineral spirits, then pure mineral spirits, removing the bulk of the solvent on newspaper each time.
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Can you buff out brush marks in polyurethane?

*How Do I Remove Brush Strokes from the 3rd Coat of High Performance Polyurethane? Sand down the final finish with a 220-grit foam sanding pad, and then add another layer of General Finishes High Performance PolyurethaneTopcoat. Apply liberally than you did previously without heavy back-brushing.
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How do I get a smooth clear coat finish on wood?

The way to get the smoothest and best-feeling finish is to “rub out” the last coat using sandpaper and abrasive compounds. Methods of doing this are written about often. It's a mechanical procedure that doesn't differ all that much from sanding the wood.
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How do you fix lap marks on polyurethane?

Simply just give your polyurethane finish a good buffing with a new 180 or 220 grit screen. This will remove flaws such as brush marks, lap marks, bubbles, raised grain and any particles left on the polyurethane finish. Uneven sheen and coatings are simply fixed by stirring more and applying a more even second coat.
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Do you have to use a natural brush for polyurethane?

Best Tool to Apply Polyurethane

To get the best results, use a natural bristle brush for oil-based polyurethane and a synthetic bristle brush for water-based. Foam brushes are best suited for small flat surfaces.
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How do you apply polyurethane without bubbles?

To avoid bubbles in water-based polyurethane, apply multiple thin coats using a quality synthetic polyurethane brush instead of a natural brush. And before applying polyurethane, dampen the brush with water to avoid bubbling, puddling, or running.
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