How close do you hold a plasma cutter?

Cutting Technique
Step 1: Place the drag shield on the edge of the base metal, or hold the correct standoff distance (typically 1/8 inch).
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Do you touch the tip of a plasma cutter?

Drag cutting with plasma works by having the tip of your cutter touching the material you're working on, then moving it slowly across its surface while maintaining a constant speed and height. This will create an even, straight cut. You can drag the torch along in a straight line or make curvy patterns.
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Can you electrocute yourself with a plasma cutter?

Well Grounded

However, plasma arc cutting requires higher voltages than welding to start and maintain the arc - typically 110 to 400 VDC - and touching live electrical parts can cause fatal shocks or severe burns. Poor connections and bare spots on cables increase the possibility of electrical shock.
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Can plasma cutters hurt you?

The fumes, dust and gases created during plasma cutting pose a number of risks to operatives if not adequately controlled including: Fume inhalation – Ailments will vary in severity dependant on the type of metal being cut but may include headaches, eye, nose and throat irritation, dizziness and nausea.
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Is ventilation required for plasma cutting?

On an entry level 4 x 4 cutting machine, air flow of about 3,200 to 3,600 cubic feet per minute is required to effectively remove fumes from a 100 amp or smaller plasma system.
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PLASMA CUTTING FOR BEGINNERS, PLASMA TIPS AND TRICKS



Is plasma cutter smoke toxic?

No metal fume or smoke from cutting or welding is safe to inhale. Even iron, which is not toxic, can accumulate in the lungs and cause long-term damage.
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Do you need to wear a welding mask when using a plasma cutter?

You must wear a welding helmet for all plasma arc welding operations. Only cutting applications with less than 20 amperes will allow for standard safety glasses with a filter 4- 5 to be used.
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What should you not cut with a plasma cutter?

Because the material must be electrically conductive to react to the ionized gas coming from the torch, non-conductive materials cannot be processed with plasma cutting. For instance, plasma cutters cannot cut wood, glass, and plastics, or poorly conductive metals like manganese, lead, tungsten, and tin.
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Do you drag a plasma cutter?

You can simply drag the end of the plasma torch along a template or a straight edge. This process usually ensures a more accurate cut. 2. Drag cutting produces less spatter and blow back and this improves the life of the front end torch parts.
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Why does my plasma cutter leave slag?

High-Speed Dross and Slag

High-speed dross occurs, as its name implies, is when the cutting speed is too high. Higher speeds causes the CNC plasma arc to fall behind the torch, leaving hard globs of uncut metal on the bottom of the plate and requiring tenacious cleanup.
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How can I improve the quality of my plasma cut?

Corrections
  1. Check the nozzle first for signs of wear (gouging, oversize, or elliptical orifice)
  2. Decrease the cutting speed in 5 ipm increments.
  3. Decrease the standoff in 1/16 increments or 5 volts increments.
  4. Increase the amperage (but do not exceed 95% of the nozzle orifice rating)
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What is 2T and 4T on a plasma cutter?

2T Mode. Press the gun/torch trigger to weld and release to stop. or. 4T Mode. Press and release the gun/torch trigger to start, weld without holding the trigger on and stop by pressing and releasing the trigger again.
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How hard is it to use a plasma cutter?

When you hold the plasma cutter, you can direct that stream of hot plasma wherever you need to slice through metal. Even though there are a lot of intense reactions and very high temperatures forming inside a plasma cutter, the user's part is relatively easy.
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Can a plasma cutter Weld?

With the right torch design, a nitrogen-water injection, less expensive than other gases, can work well when plasma cutting aluminum and stainless material for subsequent welding. The process involves an electrode surrounded by nitrogen, which is heated by an electric arc to form the plasma.
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Can you cut glass with a plasma cutter?

If the plasma cutter is attempting to cut through a material that doesn't conduct electricity, then the tool is virtually useless. Materials like wood and glass (i.e., materials that don't conduct electricity) cannot be cut by a plasma cutter.
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Will a plasma cutter cut brass?

Virtually any metal can be plasma cut including steel, stainless steel, aluminum, brass, copper, etc. Any thickness from 30 gauge through 1 inch can be cut, depending on the plasma cutter used. The material used can be as large as 4ft wide by 20ft long.
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What kind of gas is used for plasma cutting?

Nitrogen is often used for higher current plasma systems and for cutting materials up to 3 inches thick. It produces excellent quality cuts on most materials. Oxygen is used when the highest quality mechanized cuts are desired on carbon steel up to 1 -1/4 inch thick. The cut face is smooth, and dross is easy to remove.
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Can plasma cutter give arc flash?

yep that'll happen. I bought some "plasma cutter" sunglasses at the LWS that I wear as sunglasses;however, not sure what shade the are. Your safety glasses tinted?
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Does plasma cutting produce hex chrome?

Does Plasma Cutting Produce It? Chromium is used in many products and processes, including stainless steel. Hex Chrome is given off when stainless steel is cast, welded, or plasma cut. These thermal processes cause a small percentage of the Chromium in stainless steel to be converted into Hex Chrome.
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Is plasma cutting stainless steel hazards?

Plasma and laser cutting stainless steel creates hexavalent chromium, the dangerous form. Immediate exposure to hexavalent chromium can cause skin sores. It can also irritate the eyes, nose and throat. Nosebleeds and red, itchy rashes can occur with repeated exposure.
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What is zinc fever?

Metal fume fever is a condition in which the sufferer has influenza type symptoms - a raised temperature, chills, aches and pains, nausea and dizziness. It is caused by exposure to the fume of certain metals - commonly zinc.
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How much air pressure does it take to run a plasma cutter?

To be precise, the air pressure required for a plasma cutter is about 4-8 SCFM at 90-120 PSI. This plasma cutter air pressure is a generalization for cutting steel between 3/8" and 7/8" thick.
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What are the OSHA requirements for welders?

  • Railing or other suitable fall protection must be provided as required.
  • Welding cable and other equipment must be kept clear of passageways, ladders and stairways.
  • Eye protection and protective equipment of specific appropriate types must be worn. Nearby workers must be protected from arc welding rays.
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