Can you're weld a weld?

yes you can weld over an existing weld... but lots of factors come in play if you want it to be successful.
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Is it OK to weld over a weld?

It should be remembered that welding over weld metal is actually a very common occurrence. Multi-pass welds after all are manufactured by welding over weld metal! There are also many accepted procedures in which welds overlap.
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How many times can a weld be re weld?

For the Cr-Mo steels, up to two re-welds may be carried out, but consideration needs to be given to the post-weld heat treatment operations and possible resultant degradation of the welded joint.
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Does grinding a weld weaken it?

I've been discussing with a friend of mine whether or not it's ever OK to grind your welds. I understand that grinding down a weld reduces it's strength, and therefore a structural weld should never be ground down.
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Can you reinforce welds?

Welding reinforcement offers advantages over conventional tying. Welds provide rigid connections that do not work loose during handling of the reinforcement or placing of the concrete. They are particularly advantageous for pre-assembled reinforcement cages, such as for piles, diaphragm walls, columns and beams.
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How To Fix a Bad Weld



Why do welders break?

Too Much Heat May Break a Weld

If you're welding with too much power and melting a lot of the metal, you'll cause the metal to expand and contract too much during the welding process. This will create an unstable weld joint and will lead to a weaker weld by the time you're done.
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Why are my welds not strong?

Rust, paint, dirt, all these contaminants will result in a fusion that lacks uniformity and cause bubble-filled pores across the weld (Porosity). These factors will create a weld lacking in strength. Before you start welding, you should clean the surface of the working metals.
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How do you break a welding spot?

Using an angle grinder, remove the metal directly above the spot weld without burning through the panel. Once you have removed the majority of the first layer of metal, use a punch or chisel and hammer to break the rest of the metal free.
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Can you weld the same spot twice?

limited any repair to 3 times. That was for carbon steel, low alloys, and stainless. This was based upon what we considered good metallurgical and welding practice. "Minimum" can mean one number to someone, and another number to someone else.
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Can you Reweld a cracked weld?

Where cracking occurs in or adjacent to welded joints, a satisfactory repair may be made by welding. It is important that the cracked material is gouged or machined away sufficiently to permit a full penetration repair weld to be made, with no traces of crack left behind and no new significant defects introduced.
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How do you fix a crack in a welder?

Repairing Aluminum Welds
  1. Use an angle grinder to completely remove the cracked weld. ...
  2. Next, vigorously brush the area to be welded using a stainless-steel wire brush. ...
  3. Make all the gas and electrical connections to your welder. ...
  4. Begin welding at the drilled end of the crack where restraint is greatest and move forward.
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Can you mig weld over a stick weld?

MIG welders were initially designed for thinner metal, and you have more control of your weld settings. This allows many welders to handle as thin as 24 gauge, some even thinner. What is this? If you do bodywork or other forms of work with thin stock, MIG would be your choice over a stick welder.
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How can you tell if a weld is penetrated?

Place one of your practice pieces in a vice, grab a hammer and see if you can manage to break the weld. If it breaks with little effort then you know you have a cold weld, with little penetration. If you have a band saw you could also do a cross cut in the work piece to see how well your weld penetrated.
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Which weld is stronger MIG or stick?

When done correctly, stick welding produces stronger joins than MIG welding.
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Whats a good weld look like?

A good weld is easy to distinguish. It will be straight and uniform with no slag, cracking, or holes. There will be no breaks in the weld. It shouldn't be too thin and there should be no dips or craters in the bead.
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Is the weld stronger than the metal?

So, to refer back to welding myth #2 (If it's metal, I can weld it), if Mr. Customer designed his part out of 303 stainless steel, the weld is indeed going to be weaker than the parent material and will be a failure point. However, that same part made from annealed 304L may actually be stronger at the weld. SURPRISE!
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What is the hardest metal to weld?

Coming in at an ultimate strength of 1510 Megapascals, tungsten is one of the toughest metals known to man. Besides tungsten's superior strength, the metal also has the highest melting point of any unalloyed metal. Because of its strength, tungsten is often used in electrical and military applications.
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Is a weld stronger than a bolt?

Welded joints are normally stronger than bolted joints, in great part because their material does not have the perforations needed for bolted joints. The manufacturing process is the determining factor when it comes to joint strength: bolted joints offer simplicity, but welded joints provide higher strength.
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Do welds fail over time?

Chemical degradation, or corrosion, is another culprit of weld joint failures but occurs over a long period of time. It weakens the metal to the point where it cracks when it wouldn't have otherwise because it attacks the metallic bonds and destroys them.
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How do you grind a bad weld?

Undoing welds with a grinder or circular saw
  1. Mark the place you want to make the cut with a marker.
  2. Secure the piece you want to cut using vices or clamps.
  3. Put on your protective gear.
  4. Connect your tool – the grinder or the saw – to the electric outlet.
  5. Slowly allow the grinder to start cutting the metal.
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How do I strengthen my weld?

Fillet welded joints may be treated with a variety of techniques to increase the fatigue strength with respect to failure at the weld toe. The most common technique is weld toe grinding, preferably with a grinding burr rather than a disc.
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Why rebar is not welded?

Many people avoid welding rebar because the concrete and the rebar in the final piece will expand and contract at different rates, so having the rebar welded together creates pressure points where the concrete can crack.
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