Can you cut aluminum handlebars with a pipe cutter?

Using either a pipe cutter or hacksaw for the aluminum will work fine.
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Do pipe cutters work on aluminum?

Pipe cutters are a simple hand-held tool that easily cuts through steel, copper, bronze and aluminium tube sections.
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What is the diameter of mountain bike handlebars?

Mountain Bikes – Handlebars generally come in two clamp sizes 25.4mm (older style) and the newer 'oversized' 31.8mm. On some bars there will be a bulge in the middle and the bars will thin out towards the brake levers.
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Why have mountain bike handlebars gotten so wide?

Over the years, mountain bike handlebars have got progressively wider, because increased width can improve control of the bike. Some also believe it can open up your chest and improve breathing. The wider the bar, the more leverage you can apply to the front wheel to force the bike onto more aggressive lines.
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Can you use a copper pipe cutter on aluminum?

NOT JUST FOR COPPER – Our pipe cutting tool isn't just a great copper tube cutter but also can also cut steel pipe, stainless steel tubing, aluminium piping, PVC and iron.
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Trimming Down Your Handlebar using Pipe Cutter



Can you cut aluminum with a hacksaw?

The 32-teeth per inch blades are useful for cutting soft metals (aluminum, brass, etc.) or for making more precision cuts in steel. If a cleaner edge or a straighter cut is required, go with the finer blade. It will take much longer to cut but the results will be better.
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What is pipe cutter used for?

Pipe cutters are tools used for slicing or cutting pipes. They are commonly used by plumbers due to their reliability and efficiency. In addition to providing clean, professional-quality cuts, pipe cutters are often more convenient, fast, and easy to use than alternatives such as hacksaws.
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How do you cut a bar?

Line up the chef's knife with the score marks, starting from the middle of the complete block of bars. Extend the knife across the surface of the bars to the other side. Firmly press knife down through the bars and gently drag the knife out of the end closest to you. Repeat this step as many times as needed.
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How can I make my handlebars more comfortable?

To increase comfort, it is generally best to increase your handlebar height by adding spacers in between the stem and headtube. This will give you a slightly more upright riding position, and help take the pressure off of your shoulders, wrists, and hands.
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How do I make my mountain bike handlebars more comfortable?

Swap your bar tape or grips

The best mountain bike grips will increase shock absorption and grip on a mountain bike (or any other flat-bar bike). Most quality grips will lock onto your bars, so you don't have to worry about them rotating in your hands. If you've got large hands, a longer grip may help with comfort too.
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What width handlebars do the pros use?

Other pros also use relatively narrow bars: 40 and 42 cm are the norm.
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Is 780mm handlebar too wide?

It tells you that you probably shouldn't buy a bar narrower than 780mm. The other thing we'd strongly recommend is to mimic different bar widths by sliding your lock-on grips in and out.
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How wide should your handlebars be?

The standard fitting advice is to get a handlebar as wide as the measurement between your AC joints. Those are the bumps atop your shoulders where the collarbone attaches just inboard of your deltoid muscle. But many riders prefer a handlebar slightly wider than their shoulders. A wide bar opens the chest.
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How do you know if your handlebars are too wide?

If the bars paired with that stem are too wide, the steering will feel even slower, you will be bent over too much at the hips, and a strong riding position will be compromised. Narrower bars are used in this case to keep your chest open even when leaning forward in a climbing position.
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Is 800mm handlebar too wide?

Stem length also comes into play; typically, the longer your stem, the narrower you may want your bar width. This helps your body stay centered over the bike. If you're running a stem that is 50 mm or less I'd suggest a 760 mm to 800 mm bar. If your stem is over 50mm, I'd start looking at bars less than 760mm wide.
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